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custom-terrazzo-flooring-for-a-commercial-project-in-the-philippines, custom-terrazzo-flooring-for-a-commercial-project-in-the-philippines, /projects
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From client sample matching and custom terrazzo block production to precision cutting, quality control, and export delivery.
For this commercial project in the Philippines, YUSHI STONE supplied custom inorganic terrazzo flooring tiles developed according to the client's original physical sample.
The main challenge was not simply producing terrazzo tiles in a standard color. The material needed to closely reproduce the matrix color, aggregate particle size, chip distribution, and overall visual appearance of the client's sample while maintaining a consistent 28° low-gloss finish throughout production.
From initial sample analysis and recipe development to block casting, slab processing, precision cutting, quality inspection, packaging, and container loading, YUSHI STONE managed the complete custom terrazzo manufacturing process.
| Item | Details |
|---|---|
| Project Location | Philippines |
| Project Type | Commercial Flooring Project |
| Material | Custom Inorganic Terrazzo |
| Tile Size | 1200 × 600 × 20 mm |
| Surface Finish | 28° Low-Gloss Finish |
| Customization | 1:1 Client Sample & Recipe Matching |
| Application | Interior Terrazzo Flooring |
| Service | Custom Production & Export Delivery |
The project began with the client's physical terrazzo sample. Our technicians analyzed the aggregate particle sizes, matrix color, and chip distribution to develop a custom terrazzo formula that closely matched the original material.
A prototype sample was then produced for comparison and surface testing. The polishing process was adjusted until the required 28° natural low-gloss finish was achieved, providing a clear production standard before moving into full-scale manufacturing.
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After the custom formula was approved, aggregates, cement, and pigments were thoroughly mixed and formed into solid terrazzo blocks using high-pressure vacuum compaction technology.
The freshly pressed blocks remained in the mold for approximately 3–4 days, allowing sufficient curing and structural stabilization before demolding.
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After demolding, the terrazzo blocks were allowed to dry thoroughly before further processing.
Once stabilized, the large blocks were transferred to heavy-duty gang saws and cut into raw terrazzo slabs with controlled and consistent thickness, preparing the material for subsequent surface finishing and tile fabrication.
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The raw slabs were processed through an automated continuous polishing line. Multiple abrasive heads gradually ground and polished the surface to create a smooth and flat finish.
A key requirement of this project was maintaining the specified 28° gloss level. The surface finish was carefully monitored during production to ensure consistent visual appearance across the batch.
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After polishing, the slabs were transferred to infrared bridge cutting machines and fabricated into the client's required flooring size of 1200 × 600 × 20 mm.
Precision cutting helped maintain consistent dimensions, straight edges, square corners, and accurate alignment—important factors for large-format terrazzo flooring installation.
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Before packing, the finished terrazzo tiles underwent detailed quality inspection.
Our QC team checked key factors including dimensions, diagonal accuracy, thickness tolerance, edge squareness, flatness, and surface condition, helping ensure consistency across the finished flooring materials before shipment.
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Qualified tiles were separated with protective materials and wrapped with EPE pearl-cotton foam to reduce surface friction and impact during transportation.
The terrazzo tiles were then securely packed inside fumigated export wooden frames and reinforced with heavy-duty strapping for international shipment.
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The packed crates were transported to the port and systematically arranged inside the shipping container.
Timber bracing and wire tie-downs were used to reinforce the cargo and minimize movement during ocean transportation, completing the full production and export process for delivery to the Philippines.
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For project-based terrazzo supply, achieving a consistent result requires more than simply cutting tiles to size. Color formulation, aggregate distribution, surface finish, dimensions, and batch consistency all need to be controlled throughout production.
For this Philippines project, YUSHI STONE managed the entire workflow—from 1:1 sample matching and custom recipe development to block production, slab polishing, precision cutting, QC, packaging, and international delivery.
This integrated approach allows us to support architects, contractors, developers, and commercial projects that require custom terrazzo flooring manufactured according to specific samples, colors, finishes, and dimensions.
Custom inorganic terrazzo flooring
1:1 physical sample and recipe matching
Matrix color and aggregate distribution control
High-pressure vacuum block production
1200 × 600 × 20 mm custom flooring tiles
28° low-gloss surface control
Precision infrared bridge cutting
Detailed dimensional and surface QC
Protective export packaging
Container reinforcement and international delivery
Need custom terrazzo flooring based on your own sample or project specifications? YUSHI STONE provides custom terrazzo development, precision fabrication, quality control, and export delivery for commercial and architectural projects worldwide.
